Brushless Coreless Motor

The Brushless Coreless Motor is an efficient and precise motor solution that utilizes advanced self-adhesive enamel-coated wire design, eliminating the iron core structure found in traditional motors. This effectively reduces eddy current losses, significantly improving motor efficiency. Compared to traditional 6V DC iron core motors, the efficiency of the Brushless Coreless Motor can reach up to 90%, far surpassing the typical 70% efficiency of conventional iron core motors. Even at low voltage, this motor still performs excellently, offering stable operation and higher performance.

 

Thanks to its unique design, the Brushless Coreless Motor features rapid starting and braking capabilities, with an extremely fast response time. The mechanical time constant can be as low as 10 milliseconds, much faster than the 100 milliseconds or more of traditional iron core motors. This allows the motor to provide a sensitive speed control experience during high-speed operation, making it suitable for various applications that require precise control.

 

Additionally, the Coreless Motor performs excellently in terms of load characteristics. Whether under high load or low load, the motor maintains a stable speed, avoiding speed fluctuations caused by technical limitations and ensuring smooth operation of the equipment. Due to its superior energy density, compared to traditional 12V DC iron core motors of the same power, the Brushless Coreless Motor not only has a significantly smaller size and weight, but also provides higher power output.

 

VSD offers a variety of Brushless Coreless Motor models, covering voltage options such as 12V, 24V, and 36V, as well as various size specifications like 10mm and 16mm, making them widely suitable for micro applications. We also provide a range of gearboxes and encoders to meet different application needs, and support customized voltage, torque, speed, size, and interface specifications. Whether you require high-precision double ball bearings or an integrated encoder for closed-loop control, we can provide the perfect solution. Moreover, VSD supports waterproof and anti-interference designs, catering to the application needs in extreme environments.

 

With over 30 R&D personnel, 40 assembly production lines, more than 300 automated machines, and over 500 frontline employees, VSD's daily production capacity exceeds 200,000 units. We undertake OEM/ODM orders for global customers, providing high-quality Brushless Coreless Motors that can be customized according to specific customer requirements. Through rigorous quality inspection and quick delivery times (the typical production cycle for Brushless Motors is 15-25 days), VSD is committed to providing the highest quality motor products and services to customers worldwide.

 

 

VSD - 2063 Coreless Motor

The VSD - 2063 Brushless Coreless Motor is an efficient, stable, and durable drive motor, widely used in various precision equipment. The motor has an outer diameter of approximately 20mm and a length of 63mm, with voltage options of 6V, 12V, and 24V, and a power range from 3W to 25W, capable of meeting the needs of different applications. The rated speed of the VSD - 2063 Brushless Coreless Motor can reach up to 30,000 RPM, with efficiency typically ranging from 85% to 90%, ensuring high performance and low energy consumption. The motor uses double ball bearings, providing longer lifespan and more stable performance.

 

The VSD - 2063 features a coreless design that reduces eddy currents and iron losses, significantly improving efficiency and reducing motor inertia. This results in better acceleration and deceleration performance, with faster response speeds. Additionally, the motor's low noise characteristics make it ideal for use in environments with strict noise requirements, such as medical equipment. The design with no cogging ensures stable speed, improving control precision and smooth operation. With low current consumption and efficient energy conversion, it is particularly suitable for battery-powered devices.

 

The VSD - 2063 Brushless Coreless Motor has broad application prospects, including medical equipment (such as infusion pumps, surgical tools, X-ray machines, and dialysis equipment), robotics (such as precision robotic arms, joint drives, and wheel drives), small drones, consumer electronics (such as high-end audio equipment, electronic locks, small pump systems), instrumentation (such as laboratory equipment and printers), and other lightweight applications (such as model airplanes, electric toys, and custom drive systems). Its efficient, durable, and low-noise characteristics make it an ideal choice for precision control and high-performance applications.

 

VSD - 2232 Coreless Motor

The VSD - 2232 Brushless Coreless Motor is an efficient, precise, and durable drive motor, especially suitable for applications requiring strict performance standards. The motor has a diameter of 22mm and a length of 32mm, compatible with voltage options of 12V, 24V, and 30V. The no-load speed range is from 10,000 to 20,000 RPM, with a maximum torque of 6 mN·m, and efficiency can reach up to 85%-90%. Its coreless design effectively reduces eddy current losses, improving energy efficiency while reducing inertia, ensuring quick dynamic response and high-precision control.

 

The VSD - 2232 Brushless Coreless Motor's low current consumption and high efficiency make it highly suitable for long-running devices and capable of operating stably in quiet environments, perfectly meeting the low noise requirements of devices. The motor's structural design reduces mechanical wear, extending its lifespan and adapting to various high-load, high-precision application requirements.

 

This motor is widely used in medical equipment (such as surgical robots and infusion pumps), consumer electronics (such as high-end electric shavers and portable devices), robotics (such as servo-controlled joints and actuators), aerospace (such as high-performance subsystems for drones), and industrial control (such as precision instruments and drive systems). Its strong compatibility allows it to be easily integrated into various drive systems, providing stable and reliable power support.

 

VSD - 2240 Coreless Motor

The VSD - 2240 Brushless Coreless Motor is an efficient, precise, and durable drive motor, designed with a focus on performance and stability. The motor's voltage range includes 12V, 24V, and 36V, with a rated speed of up to 14,000rpm and an output power of up to 17.6W, depending on the motor's design configuration. The motor measures 22mm in diameter and 40mm in length, featuring a lightweight design suitable for applications with strict requirements on space and weight. The starting torque is 12 mN·m, providing robust starting performance, and it is equipped with a ball bearing system that reduces vibration and extends service life.

 

The VSD - 2240 features a coreless design, eliminating iron losses and cogging effects found in traditional motors, ensuring smooth operational performance and improving efficiency. Its coreless structure makes the motor lightweight, with low inertia, faster response speeds, and suitability for high-precision control scenarios. This motor also offers low noise and high efficiency, making it ideal for applications requiring energy-saving and quiet environments.

 

Additionally, the VSD - 2240 Brushless Coreless Motor boasts excellent customization capabilities, allowing adjustments to speed, voltage, dimensions, and mounting options to meet specific application requirements. With its durability and low maintenance needs, this motor is widely used in medical equipment (such as surgical tools and portable suction pumps), consumer electronics (such as smart locks and audio systems), robotics (such as service robots and small robots with precision drive requirements), instrumentation (providing smooth and reliable drive power), as well as aerospace and lightweight applications like model toys.

 

VSD - 2845 Coreless Motor

The VSD - 2845 Brushless Coreless Motor is an efficient, precise, and durable drive motor, widely used across multiple industries. The motor's dimensions are 28mm in diameter and 45mm in length, with a weight of approximately 90 grams, offering two common voltage options: 12V and 24V. At 12V, the no-load speed reaches 12,200 RPM, while at 24V, it reaches 12,300 RPM, ensuring robust power output suitable for various high-performance applications. The output power ranges from 22.5W to 22.9W, with a peak torque of up to 18 mN·m, meeting the needs of precise control and high loads.

 

The VSD - 2845 features a coreless design, achieving efficiency rates of up to 85%-93%, significantly reducing energy losses, making it ideal for energy-saving applications. Its low current consumption (approximately 1.1A at 12V and 1.5A at 24V) makes it an excellent choice for battery-powered devices. The motor's dual ball bearing system extends its lifespan to over 2,000 hours, ensuring long-term stable operation. Additionally, its low noise and lightweight design make it particularly suitable for noise-sensitive environments, such as medical devices and precision instruments.

 

The VSD - 2845 Brushless Coreless Motor is applied in a wide range of fields, including medical equipment (such as infusion pumps and surgical robots), consumer electronics (such as small drones, power tools, and gaming devices), industrial automation (such as servo control and precision instruments), robotics (such as service robots and research robots), and the automotive industry (such as automation control and sensor drives). With its high efficiency, precise control, low noise, and durability, the VSD - 2845 Brushless Coreless Motor provides ideal drive support for various high-performance devices.

 

VSD - 2864 Coreless Motor

The VSD - 2864 Brushless Coreless Motor is an efficient, responsive drive system, widely used in various precision devices. The motor's dimensions are 28mm in diameter and 64mm in length, with a typical weight between 20-30 grams, offering voltage options of 12V, 24V, and 36V, suitable for low power devices. Its maximum speed can reach 12,400 RPM, with an efficiency close to 90%, displaying extremely fast dynamic response during acceleration and deceleration, making it ideal for high-precision control applications.

 

The Brushless Coreless Motor uses a coreless design, employing a honeycomb-shaped ring structure to replace the traditional motor's iron core. This design significantly reduces inertia, improving response speed and efficiency. Meanwhile, its low current consumption and low noise make the VSD - 2864 especially suitable for battery-powered long-duration devices, such as drones, medical equipment, and robots. The motor's coreless structure also reduces electromagnetic interference (EMI), ensuring stable current output, making it ideal for sensitive devices that require stable current performance.

 

The VSD - 2864 Brushless Coreless Motor is widely used in drones and small aircraft, medical devices (such as insulin pumps and X-ray machines), robotics, precision instruments, as well as small pumps and other high-precision tools. With its high efficiency, low noise, precise control, and outstanding dynamic response capabilities, the VSD - 2864 provides ideal drive support for various precision systems.

 

 

The Brushless Coreless Motor is a highly innovative motor technology that offers significant performance advantages due to its unique coreless design. Compared to traditional motors, the Brushless Coreless Motor adopts a honeycomb-shaped ring structure and eliminates the core part, significantly reducing the motor's inertia and resistance loss. This design not only improves the motor's response speed and efficiency but also greatly reduces the noise during operation, making it suitable for applications with very strict noise requirements.

 

Since there is no core, the Brushless Coreless Motor consumes less current, making it especially suitable for battery-powered devices. This low current consumption allows it to perform exceptionally well in devices that need to run for long periods, extending battery life and improving the overall system's energy efficiency. Additionally, the motor's coreless structure effectively reduces sparks between the brushes and commutator, thus lowering electromagnetic interference (EMI) and providing an ideal driving solution for sensitive devices that require stable current performance.

 

The Brushless Coreless Motor has extremely high efficiency, with a power conversion rate between 85% and 93%, far exceeding the level of traditional motors. By reducing eddy current and iron losses, this motor can achieve lower energy loss at the same power, offering a more energy-efficient choice for various applications. Additionally, due to its low inertia and stable speed, the motor's dynamic response is excellent, enabling it to quickly respond to changes in speed and position, making it suitable for high-precision control needs.

 

Its lightweight design makes the motor easier to integrate into various drive systems, especially suitable for devices with strict weight requirements. The high dynamic response and coreless design of the Brushless Coreless Motor ensure smooth operation, particularly excelling in applications requiring precise operation and stable output. For example, in medical equipment, robotics, precision instruments, and drones, this motor provides excellent drive performance.

 

Moreover, the durability of the Brushless Coreless Motor is also impressive. Made with high-quality materials and advanced manufacturing processes, it can withstand significant temperature, pressure, and vibration variations, ensuring stability and long life during prolonged operation and reducing maintenance frequency. Customization services are available to provide tailored speed, voltage, size, and mounting options based on the customer's specific needs, ensuring that each motor perfectly fits the requirements of specific applications.

 

 

The Brushless Coreless Motor is an efficient and precise motor technology, widely used in multiple fields, especially in scenarios requiring high precision, lightweight design, and high performance. Its unique structural design-eliminating the traditional core part and using self-adhesive enameled wire-greatly reduces eddy current losses, thereby achieving higher efficiency. The efficiency of the Brushless Coreless Motor can reach over 90%, far higher than that of traditional core motors, and it has a smaller volume and weight, making it suitable for various miniaturized, high-power applications.

 

In the medical equipment field, the Brushless Coreless Motor is widely used in injection pumps, surgical robots, X-ray machines, and minimally invasive surgical equipment due to its high reliability, low noise, and precise control characteristics. The motor's precise control allows it to provide smooth and stable driving force, ensuring efficient operation of medical equipment and patient safety. In this high-demand environment, the motor's stability and high efficiency are particularly important, providing lasting and precise power for medical devices.

 

The application of Brushless Coreless Motors in robotics technology is also widespread, particularly in service robots and precision mechanical arms. With its high response speed and low inertia, the motor can complete precise motion control in a short time, making it suitable for robotic joints, actuators, and wheel drive components. Additionally, the motor's high efficiency and compact design make it indispensable in industrial automation, especially in servo control and precision instruments, enabling fine operations and efficient performance.

 

For small drones and aerial vehicles, the Brushless Coreless Motor demonstrates unique advantages. Due to its excellent power-to-weight ratio, these motors can provide sufficient thrust while maintaining a lightweight design, meeting the requirements for long-duration flight. In the consumer electronics field, applications such as high-end audio equipment, electronic locks, and small pump systems benefit from the motor's stability and high efficiency, delivering exceptional performance.

 

Moreover, the motor is also widely used in precision instruments, model aircraft, and electric toys in lightweight applications. Whether in high-precision laboratory equipment or high-performance custom drive systems, the coreless motor, with its excellent power performance and stability, can provide reliable driving support.

 

VSD company has extensive experience and advanced manufacturing technology in the Brushless Coreless Motor field, supporting customers' custom needs, including custom voltage, torque, speed, size, and interface to meet the needs of different application scenarios. Our motor products can provide different bearing options (such as dual ball bearings) and built-in encoder functions to meet higher precision and closed-loop control requirements. Whether a waterproof design, anti-interference design, or operation in special environments is required, we can provide customers with the ideal motor solution.