What are the causes of wire breakage in brushless motor stator winding machine?

The procedure of stator winding is a key step in the production of brushless motors. During the winding process, due to various reasons, such as machine configuration, operation, or environmental factors, sometimes we will encounter the problem of injury and wire breakage, which affects the production efficiency. Today, we will give you a brief introduction

1. unreasonable machine configuration, and the winding of the stator products do not match, can not keep up with demand.

2. winding speed is too fast, whether it is thick or thin wire, the speed has an upper limit, more than this limit will hurt the line or even break the line. 

3. The tension setting on the tensioner is not suitable; it is either too high or too low. Set too high is easy to break the wire, set too low will lead to enameled wire winding loose. 4.

4. the skeleton and mold production process is rough, polishing and processing are not in line with the requirements, resulting in the enameled wire scraping, resulting in the phenomenon of wounded wire breakage.

The above is the cause of the brushless motor stator winding program injury wire breakage, more information about the welcome to contact us at any time!